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The modeling and simulation of semiautogenous (SAG) mills have been widely used in the design and optimization of mill performance in terms of its power draw, processing capacity and product size distribution. However, these models are solved under steady approximation and do not provide any information on mill charge distribution in real time. This …
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SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. [6] [7] The largest SAG mill is 42′ (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. [8]
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what must the charge be in a sag mill. nbsp 0183 32 SAG is an acronym for semiautogenous grinding SAG mills are autogenous mills that also use grinding balls like a ball mill A SAG mill is usually a primary or first stage grinder SAG mills use a ball charge of 8 to 21 The largest SAG mill is 42 12 8m in
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The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...
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Austin SAG model (hybrid phenomenological and empirical model) the models predict what power the mill charge geometry could draw assuming the motor can provide it. You must manually check the motor's tent diagram to confirm that the predicted power draw is actually within the motor's capability at the indicated speed.
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Sag mills mimic the same shortcoming.It follows that in order to obtain the speci c energy se to achieve a certain transfer size, based on the 80 per cent passing value, an inef ciency factor must be applied to the se of single stage ball mills, rod mills or agsag mills when calculating power according to the bond third theory method.
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SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (135-6-3)] AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill
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For an equivalent grind, a rod mill uses less steel than a ball mill because of the lower speed and better contact between the media and ore. The rod charge must be maintained in good working condition, and broken and worn rods must be removed. Get Price; Sag Mills Larger carolinewestgeest. SAG Mill SemiAutogenous Grinding Mill Repair FAB 3R.
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Predicting the composition of the SAG mill charge is a difficult task since a number of significant phenomena associated with the charge motion …
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Sag Mill Ball Charge. FOB Reference Price:Get Latest Price Abstract In semiautogenous grinding SAG the grinding mill inventory i.e. volume of total charge volume of ball charge etc. is important in determining the optimum operating condition for maximum production tph minimum specific energy kwht or lowest cost t.
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The mill design allows the rate of generation of fine material to be measured in close to real time for autogenous and SAG mill charges. ... any realistic model must incorporate several breakage ...
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Sag Mill Ball Charge Calculation. Optimum Ball Mill Charge Calculation. Sag mill ball siing grinding amp classification circuits optimum ball charge in a sag mill is a function of many factors some are discussed below for a sab or sabc circuit in general the higher the ball charge.
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Brian Loveday published a simple SAG mill model (Loveday, 1978) of the form in Equation 2. The equation uses mill dimensions (inside the liners), the density of the mill charge and an empirical "power number" that encapsulates the mill speed and volumetric filling. .0 %(1 234 (2) Where: • D is the mill diameter inside the liners, m
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The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially. Autogenous AG & SAG Mills for Sale Starting as small as 13 feet (4 m) in diameter on 330 HP and as large as 24' (14.5 m) in diameter on 3,300 HP, the 911MPE Semi & Fully Autogenous Mills tumble crushed ore without iron or …
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Sag Mill Optimum Charge Size - steampot. Sag Mill Optimum Charge Size. The profile can be better customised to suit mill speed and filling and therefore.Sag mill at speeds in excess of 70 of critical because of impact on the shell.Abstract in this study, the effects of ball charge, powder filling, mill speed and.Range studied, it is found that ...
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SAG and Ball Mill Liner system serves two purposes: Protect the mill shell from wear caused by the impact and abrasion of the mill charge, and to elevate and tumble the mill contents in the necessary manner to create a grinding action. To achieve this, the mill liner profile must be constructed from high wear resistant materials and incorporate correct geometry to …
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Must The Charge Be In A Sag Mill. The profile can be better customised to suit mill speed and filling and therefore optimise performance, and it allows more material in the lifter for a given base width, but the mill must only run in one direction.7.Highlow double wave ball mill liners these are a refinement of the wave liner, figure 5.
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For example, a large 24 foot (7.3 m) diameter ball mill charge typically weighs around 2 million lbs (907 tons). Even though Semi Autogenous Grinding (SAG) and Autogenous Grinding (AG) mill charges contains less balls and no steel balls respectively, their large mill volumes can become quite heavy as well.
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has been selected to design and supply a 42 ft x 25 ft, (12.8m x 7.6m) 28 MW gearless SAG mill, plus two 26 ft x 42 ft, (7.9m x 12.8m) 15.6 MW ball mills and two VTM-1500-WB VERTIMILLS ® for Newmont Mining Corporation's Yanacocha Conga copper-gold project in Peru. The 42 ft diameter SAG mill is the world's largest and is the first of its kind.
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Mill (grinding) Wikipedia. SAG is an acronym for Semi-Autogenous Grinding. SAG mills are autogenous mills but use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. Obtener precio
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Current operational results show that the SAG mill is operating at 5% ball charge level by volume and is delivering a K80 800 micron product as predicted. Power drawn at the pinion is 448 kW, 13.617 kWh/tonne (SAG mill) and 570 kW, 17.325 kWh/tonne (ball mill) when processing 32.9 mtph, for a total of 30.942 kWh/tonne or 14.6% above the conventional estimate.
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In Mineral Processing Design and Operations (Second Edition), 2016. 8.3.1 Rod Mill Charge. Rod mill charges usually occupy about 45% of the internal volume of the mill. A closely packed charge of single sized rods will have a porosity of 9.3%. With a mixed charge of small and large diameter rods, the porosity of a static load could be reduced even further.
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With a higher density mill charge. SAG mills have a higher installed power density for a given plant footprint relative to AC mills. With the combination of finer grind and a lower installed power density (based on the lower density of the mill charge), a typical AG mill has a lower throughput, a lower power draw, and produces a finer grind.
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